Process temperature: 630℃-750℃, cooperatively used with 630-800T die casting machine
Structure: furnace casing, furnace lining, electric control system, crucible, round furnace wire with straight tube
Working principle
The crucible inside the electric melting and holding furnace is uniformly heated by resistance radiation, allowing aluminum ingots to be placed in the crucible for melting and holding.
Furnace structure
External structure
1) Barrel casing made of 4mm thick steel plate
2) Crucible cover made of 25mm thick steel plate
3) Bottom plate made of 8mm thick steel plate
4) Cover made of 10mm thick steel plate
5) Holding furnace cover (removable): outer layer is 6mm thick, inner layer is made of 60mm thick insulation material. Formed by one stamping, the holding furnace cover is manually lifted, and can be rotated at 360°
Construction materials of furnace lining
1) Three layers of high temperature insulation boards (Morgan-imported)
2) Insulated cotton with the density of 260
3) High-purity high-temperature insulating brick: mullite (Morgan-imported)
4) Specially developed insulation materials
Heating elements
1) Resistance wire: quartz protecting tube that can withstand temperatures up to 1400℃, which is convenient for wire replacement
2) Silicon carbide graphite protective cover
3) Thermocouple: L-shaped stainless-steel thermocouple with an accuracy of ± 1 ℃
Parameters
Items
Parameters
Rated heating power
≤90KW
Furnace size
outer diameter: 1650mm, height: 1098mm
Crucible size
outer diameter: 780mm, height: 750mm
Open-hearth melting time
5h/furnace of molten aluminum (from cold furnace to melting furnace)
Temperature control accuracy
±5℃
Heating elements
resist temperature up to 1400℃
Furnace surface temperature
40-50℃
Pouring spout
150mm*150mm
Weight
≈1500kg
Installation, debugging and transportation
We are responsible for the transportation of equipment to the customers factory, transportation costs, installation and operation, and equipment training. We do not cover hoisting expenses incurred by unloading and placing equipment in place.
Installation conditions
The installation from the power grid wiring to national standard wire (at least 45mm) to be connected to the furnace is up to the buyer.
The primary control cabinet power (380V, 50Hz, with additional circuit breaker) should be supplied by the buyer.
The wiring from the control cabinet to the furnace is achieved using a high temperature resistant metal casing, which is supplied by us as long as it is within 4 meters.
Notice on power distribution: Buyers should preinstall the power supply (over 220A) with air switches near the installation location with a control cabinet. A three-phase five-wire system with 35mm copper core, 4mm null line and 6mm earth wire is required.
The electricity box must be connected to tap water for circulating cooling.
Hongxing Corporation has been designing and manufacturing industrial furnace/ovens and heat treating equipment since 2006.Our products cover all types of melting and holding furnace or heat treatment equipment.